Improving Loading Bay Safety at a Distribution Centre in Minworth
Brandsafe recently supplied and installed a targeted loading bay protection package at a large distribution centre in Minworth.
The Single Bumper Barrier provides heavy-duty, low-level impact protection for people, equipment and building fabric without taking up too much space. Manufactured from flexible HDPE polymer, the barrier flexes and absorbs on impact, meaning there is little to no floor damage in the event of a collision. Repair costs stay low over the lifetime of the installation.
Please note: All polymer barrier installations include a minimum length of 1.4 metres. For barrier runs of 3 metres or more, a centre post will be incorporated to ensure maximum protection and structural integrity.
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| Material | High-density polyethylene (HDPE) |
|---|---|
| Height | 370mm |
| Width | 300mm (footplate) |
| Floor Anchors | M12 x 120 mm throughbolt fixings, 4 per footplate |
In busy warehouse environments, low-level impact protection needs to work hard without getting in the way. The Single Bumper Barrier provides heavy-duty defence at 370mm high, sitting directly in the path of forklift tines, pallet truck bumpers and vehicle bases where contact is most likely. It does this without the depth or weight of a full-height system. That makes it the practical choice for areas where floor space and operational clearance both matter.
The Single Bumper Barrier has been tested by IWS Group to PAS 13 standards using a weighted pendulum testing rig. Testing demonstrated that at a 90° impact angle the barrier absorbed 11,000J of energy. At a 45° impact angle it absorbed 22,000J. These results are equivalent to a 5.7 mph impact from a 3,500kg forklift with a measured deflection of 234mm. All testing was conducted using M12 Safety Plus Anchors, confirming performance under standard warehouse conditions.
The barrier is manufactured from flexible high-density polyethylene. The HDPE deflects on impact and reforms its shape afterwards, meaning the barrier continues to provide protection after contact without requiring immediate replacement. Unlike metal alternatives, minimal force transfers into the floor on impact. This reduces floor damage and the maintenance costs that come with it over time. Less floor damage means less disruption to daily operations.
The material is non-toxic, fully recyclable and resistant to moisture, mould and most solvents. It performs across ambient, chilled and freezer environments and is suitable for food production facilities where hygiene and material safety are additional requirements alongside physical protection.
The Single Bumper Barrier is supplied in Safety Yellow and Grey as standard, providing a clear visual boundary for MHE drivers and warehouse teams at known risk points. Bespoke colours are available on request, subject to minimum order quantities.
The barrier stands at 370mm high with a 300mm footplate width. Standard lengths start from 1400mm and are variable to suit the specific layout of the site. Each post fixes using 4x M12 x 120mm Safety Plus Anchors, with all fixings supplied. Installation is straightforward and keeps operational downtime to a minimum. For barrier runs of 3 metres or more, a centre post is incorporated as standard to maintain structural integrity across the full length.
The Single Bumper Barrier suits racking ends, aisle boundaries, equipment lines, loading areas and any location where low-level vehicle contact is a known and recurring risk. Its low profile makes it particularly well suited to environments where overhead clearance is required or a full-height barrier would obstruct visibility or movement.
It works effectively as a standalone section or as part of a wider barrier system. A double bumper version is also available where a higher specification is required at the same location.
Under the Workplace (Health, Safety and Welfare) Regulations 1992 and the Health and Safety at Work Act 1974, employers are required to maintain safe working environments and take reasonable steps to protect people, equipment and building fabric from foreseeable vehicle impacts. Low-level impact points at racking ends, aisle boundaries and equipment lines represent exactly this kind of foreseeable risk.
The Single Bumper Barrier provides a tested, PAS 13 compliant physical control measure at these locations. For H&S managers, facilities teams and specifiers, barrier protection at known low-level impact points demonstrates a proactive approach to workplace safety and supports the requirement to manage foreseeable risks to a practicable minimum. The result is fewer incidents, lower repair costs and a stronger safety record across the site.
Explore More with Brandsafe
As part of IWS Group, here at Brandsafe, we’re dedicated to providing solutions that not only meet but exceed our clients’ safety needs. Our Single Bumper Barrier is a testament to our commitment to innovation, sustainability, and customer satisfaction. For those looking to further enhance their warehouse safety, our comprehensive range of products, including Armco Barriers, Bollards, and traffic safety solutions like our Wheel Stops, offers everything required to secure personnel and property from life-threatening impacts.
The Brandsafe range covers your full site. From barriers and bollards to building and racking protection, find the right protection for every application.

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